Kien Pham · fan car
Project 02 · engineering senior project · Concord Academy · 2026

The Evolving Venturi Effect in Formula 1: Modeling RC Fan Cars

In 1978 the Brabham BT46B won its only race by sucking itself onto the track, then was withdrawn. I recreated it at RC scale: a 3D-printed vacuum tray seals the underbody, a fan evacuates the air, and a U-tube manometer measures what the ground effect is actually worth.

~5 lb
static downforce ≈ car weight
+50%
avg speed, 90° corner
−10%
straight-line acceleration
The build

Seal the floor, evacuate the air

The vacuum tray is designed and 3D-printed to hug the chassis outline; skirts seal the gap to the ground, and the fan pulls air out from beneath the car. Lower pressure under the floor than above it: downforce without wings, at any speed, including zero.

static test · U-tube manometer reads the underbody pressure drop
real-world drive test
Underside of the RC fan car showing the sealed vacuum tray
the sealed underbody tray
Fusion 360 model of the fan car floor with fan duct
Fusion 360 model of the fan car floor
The tradeoff

Faster on the corners, slower in the straights

Through static testing with a U-Tube manometer, the car was found to generate a downforce of ~5 lbs (equivalent to the car's weight itself). Real-world testing against an unmodified car showed a 10% drop in acceleration but a 50%+ increase in average speed through a 90-degree corner.

what the build taught

Manufacturing this vehicle strengthened my understanding of efficient CAD modelling, fluid dynamics, and real-world engineering tradeoffs.

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